Reference page for connector pin out and wiring connection
There are two typical RS232 cables used in the industrial.
Cross cable wiring for RS232 usually happens between two DCE (data communication equipment) devices, or two DTE (Data Terminal Equipment) devices.
*** Click here for RS232 connector pin out (male/female).
An RJ45 to RS232 console cable is used to connect a computer to a serial console port on a network device, such as a router, switch, or firewall. One end is connected to the server with RJ45 connector (8P8C, 8 pins), and the other end is to a computer with a D-Sub connector (female 9 pins, often known as d-sub09 connector)
A serial console cable is usually used for conveniently sending serial configuration commands to a server or equipment (usually Cisco equipment, often known as the Cisco Console Cable).
Typical communication baud rate setup for a serial console cable for Terminal Console.
For a more detailed pin out of a typical RS232 cable, you can click here for more details.
In most applications, only pin 02 03 05 on the D-Sub 9 Pins connector is used for the RS232 application. This 3-wire communication mode is non-hardware-handshaking or asynchronous data communication. Meaning that the serial data is sent out based on a pre-set timing clock.
The rest of the pins are meant for controlling the flow of the data. Hardware handshaking (synchronous data communication) is slower. These are hardly used these days because of the faster processing power of IC chips and the timing precision that we have now. For most applications, you don’t need to wire up these wires. But we will still be presenting the purpose of these pins on the D-sub connector for complete documentation of the pin out.
Check out here for our universal Cable Tester project.
Reference pinout diagrams for DB9 connector (sometimes known as DE9 connector or D-sub connector) for RS232 serial communication ports. RS232 is a serial data communication signaling protocol. D-sub 9pins or 25pins connector is commonly used for RS232. These days RJ45 (or 8P8C) modular connector is also commonly used for RS232 purposes.
Note:
For 3 wires RS232 serial communication (non-hardware-handshaking or asynchronous data communication) wiring, you only need pin 2, 3 (RX, TX), and pin 5 (Gnd)
Typically the TX pin of an RS232 D-sub connector represents data flowing out of the connector, flowing into the RX pin of its mating connector. This is a communication channel between two devices.
The pin out of an RS232 male connector/socket, typically use on a computer terminal (DTE, Data Terminal Equipment)
Note: Most systems use only 3 wires for asynchronous data communication. In those cases, only pin 02 RXD, pin 03 TXD, and pin 05 GND are important. The rest are not so important. Refer to crossed RS232 cable for more information.
The pin out of an RS232 female connector/socket typically used on an electronic device (DCE, Data Communication Equipment)
Note: Most systems use only 3 wires for asynchronous data communication. In those cases, only pin 02 TXD, pin 03 RXD, and pin 05 GND are important. The rest are not so important. Refer to crossed RS232 cable for more information.
D-Sub 9 pins male connector for RS232 is typically used on a computer terminal device (master). D-Sub 9 pins female connector for RS232 is typically used on an electronic device (slave).
RS232 standard was also implemented using a D-Sub 20pins connector. Nowadays is quite rare to use such a big connector.
The modern computer system uses RJ45 modular plug for its RS232 data communication. A common IT terminal console cable is known as “RS232 DB9 to RJ45”. This is typically for accessing the terminal console of IT equipment. Click here for more information about this cable.
Another common type of cable where RS232 is found is the “USB to RS232 converter cable“. Modern computing hardware uses USB connection more, due to its size and plug-and-play feature. It is commonly used between modern computer and industrial devices that still uses the RS232 communication method.
RS232 cable typically has two types.
Click here for more wiring information on the Crossed or Straight RS232 cable.
The RS232 often uses a data baud-rate of 9600bps. This baud-rate is low and the cable length distance can be up to about 150 meters (about 500ft).
As the speed of data transmission increases on the cable, the physical signal of the data can easily be coupled to the adjacent wire. This induces noise onto the cable. The noise can be in the form of garbage data on the adjacent data wire. To reduce the effect of induced noise from the adjacent wire, the length is kept shorter. The insulation between wires is capacitance which high-frequency signals can easily pass over. The shorter length will keep the capacitance lower which makes it harder for the higher-frequency signal to be coupled over to the adjacent cable.
The following table is a general guide to the cable length base on the baud-rate. Please note that this is only a general guide. The material and the construction of the cable also play a part in the length of the cable. To be safe, it is better to have a margin factor of 2. If you really want to stretch the cable length further, ensure that you get yourself a high-quality RS232 cable and also use a better serial data protocol to detect data corruption and do the necessary data re-transmission.
| Cable Length | Cable Length | |
| Baud Rate | (in Metres) | (in Feets) |
| 2400 bps | 900m | 3000ft |
| 4800 bps | 300m | 1000ft |
| 9600 bps | 150m | 500ft |
| 19200 bps | 15m | 50ft |
| 115200 bps | 5m | 16ft |
You can easily do an experiment to see the effect of noise induced on the adjacent wire. Set up 3 wires (Tx, Rx, Gnd) of 30m to 50m distance between two RS232 devices (or computer). Have the wire twisted or taped up so that the gap between the wires is as small as possible. The best is no gap between the wires. Set up the baud-rate to 19200bps (with hardware handshaking).
Transfer a string of bytes into the Tx wire and observed the garbage bytes returning from the Rx wire. These garbage data are signals from the Tx wire coupled to the Rx wire. The disturbance noise triggered the receiver circuit thinking that a valid physical RS232 signal is received. These mis-triggered bytes received on the Rx channel are the noise induced from the Tx line. Change the baudrate lower to 9600bps. You will notice that the probability of this garbage generated is lesser or none. Increasing the baud-rate will also increase the probability of noise-induced.
